The Shed - Woodwork

Sharpen up your blades

27 October 2020

When honing a cutting edge on a steel blade, you are progressively over three or four stages reducing the size of the scratches on the two faces which meet up to make the sharp point.
The much-vaunted “mirror” edge simply refers to the stage where we cannot easily see the scratches with the naked eye and hence it looks smooth and shiny. This process, therefore, requires several sharpening stones with finer and finer surfaces (325 grit, then 1200 grit, then 6000 grit).

An elegant table with cabriole legs

6 October 2020

Walnut is a great wood to work with and machines and finishes superbly. Timber like this deserves to be used in something special and this piece although it looks deceptively tricky is actually relatively straightforward and something that will be of use for generations. The elegant curves of a cabriole leg add an organic feel to a table.

Folding wooden sawhorse plans from The Shed Issue 93

24 September 2020

Here is an easy download for the plans to construct a foldable wooden sawhorse from The Shed Issue 93.

Installing a sash window

2 September 2020

Old villas don’t necessarily have all the windows desirable for modern living.
In the project here, the homeowner wanted to install another window into an outside wall. The most effective method was to buy a window that was made by a joinery ﬁrm to match the existing window and create the hole in the wall to match.

Modern man, ancient craft

18 August 2020

Asked why he has spent the best part of 20 years producing garden trugs, besom brooms, bentwood log carriers, wooden pitchforks, and rakes, he says he’s always had an inbuilt love of wood, of trees and the desire to work with his hands. “I was brought up on a farm in North Otago and in the Moeraki village.
My parents valued things like gardening, sewing, and cooking, and being self-sufficient. And those values were inculcated in me.

Make a simple toy truck

28 July 2020

With toys, in particular, maintenance and reparability are important to ensure a long life. A broken plastic toy goes in the bin, whereas a well-designed wooden toy can make many trips to the repair shop over generations of play.

A toddler’s table and chairs

14 July 2020

You can follow the basic design in this article or design your own version. Once you have absorbed some of the basics of furniture-making, there is a great sense of satisfaction in designing and making your own. As an amateur hobbyist, I ﬁnd the process is just as important as the finished product itself, so to check this I decided I would try to make a scaled-down version of an adult chair with a curved back.

The Shed July/August 2020 Issue 91, on sale now

15 June 2020

The July/August 2020 issue of The Shed, No. 91, has got something in it for every sheddie.
Even though there is something of a nautical theme to this issue, our cover story is on building a very powerful, vertical, hydraulic log splitter. Bill Stevenson from Christchurch walks us through the construction of his trailer-mounted log-splitting machine that was started prior to the Covid-19 lockdown, worked on during, and completed immediately after. A great effort.

Rimu Dining Chair

13 May 2020

Start by drawing a full-size plan of side elevation and seat plan. You will probably want to make at least four chairs so it is easier to measure angles and sizes and maintain consistency in measuring from a full-size plan. Make a template from 12 or 16 mm MDF or plywood for forming chair back legs directly from the plan shape. I have found the easiest and most accurate method is to punch holes with an awl or sharp point and simply connect up the dots.

High flyer

1 May 2020

What better way to introduce a legendary aircraft to another generation than through the universal medium of toys? While there are a number of limitations in a toy around scalability, safety, and complexity, I wanted to still give a firm nod in the direction of the original inspirational aircraft. A search of the internet yielded some basic plans of the original plane and images of recreations of the Sopwith taken from various angles.

The Shed May/June 2020, Issue 90, is on sale now

30 April 2020

Issue 90 of The Shed has a treat for lovers of fast off-road action. We visit the shed of Cowper Trucks who make world-beating 800hp 4×4 off-road race vehicles. Built strong, tough, and powerful from a shed outside Whanganui, this is automotive engineering at its best.

Video demonstration of the new Benchtop Nova Drill Press

29 April 2020

In The Shed Issue 90 we showcased this new product designed by a Kiwi company and proving to be a huge success internationally.
In this video, Grant Oxenbridge of Carbatec New Zealand gives a demonstration of the features of the new home workshop Nova.

Video of John Hickey, vine and manuka furniture maker

15 April 2020

In Issue 89 of The Shed we featured the work of John Hickey.
John created a career and a business for himself making unique furniture following a workshop injury which resulted in him losing the lower half of his left leg.
John is an inspirational sheddie.

Build a barbeque trolley

8 April 2020

BBQ season seems to come around faster and faster each year—not that it is a bad thing and sometimes I wonder if it ever really ends!
Each time I head out to the barbecue, it takes multiple trips to carry the meat, the vegetables, the implements, sauces and marinades, and obligatory chef’s beverage. Then there are never enough flat surfaces in the vicinity of the barbecue to keep everything organised.

Make This Summer Cape Cod Chair

2 April 2020

A chair with low-slung and raked back, and wide arms perfect for holding a drink seems to epitomise long, lazy afternoons. This design was created in the Adirondack Mountains of New York state where New Yorkers would take their respite from the hot humid summers of the city. It is also commonly called the Cape Cod chair

Woodwork