Projects

Refurbishing my bench plane

The metal-based hand plane must be one of the most enduring and useful tools in the kit of any aspiring woodworker.
Those of us who take the hobby a little more seriously will have several of them and we will probably argue that we use them all. I have six or seven but have never bought one.

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Build a tipping trailer

When I first looked at building a tipping trailer, I wondered whether I would be building a trailer with a hydraulic cylinder under it, or fitting a hydraulic cylinder under a trailer. After due consideration, I realised that a trailer is a trailer, regardless of the frills.

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Climate control

As a project, a weather station is a great one for beginners and advanced woodworkers alike. It can be as simple as taking a really attractive piece of timber, sanding and finishing it to a high degree (even leaving the edges natural) and attaching one or more brass instruments to the surface.

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Homemade bench holdfast

A bench needs clamps, a second pair of hands to hold the work still and stable.
Traditionally, woodworkers have used a holdfast and the most popular of these was the Record holdfast, now sadly out of production.

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The balisong or folding knife

The balisong, also erroneously called the butterfly knife, has been around since approximately 1200 BC where it played a part in the Filipino martial art form, Escrima.
Although some commercially available ones have been around for many years, they never really caught on until the 1970s.
I know one knife-maker in NZ who makes balisongs exclusively. The reason for the balisong’s popularity: four pins, two handles, one blade. No springs, screws, rivets.

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The Shed, November/December 2019 issue no 87, in shops now

The November/December 2019 Issue 87 of The Shed, has a real electronics feel about it but there is also a lot here to keep all sheddies informed, entertained and well-skilled up.
Our cover story is about the goal of a Christchurch boat builder, architect, designer, sailor, Quentin Roake, to find a way to build waka in large numbers. He wants to recreate the appearance and characteristics of traditional craft in a modern version that is portable, durable, and economical to manufacture. Quentin has made it his mission to put Maori waka back on the water by marrying traditional knowledge with today’s technology

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Wa-ter rocket!

A pretty simple water rocket launcher using a few high-pressure PVC plumbing pipes, air and a soft-drink bottle with water in it will provide plenty of DIY fun and show some basic physics.
I built one for my eight-year-old’s Cub Scout group and have had lots of requests from fathers asking how to make one.

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On a scroll

Once, while browsing through an old wrought-iron design catalogue, Kim (the son of blacksmiths Ian Nielsen & Son) came across a peacock design and decided it would make a great after-hours project. It turned into a much bigger job than he anticipated with the finished 3 metre by 2 metre gate taking around a ton of steel and about three months to make.

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Getting a handle on veneer

This piece was originally designed as a bit of fun: a simple carcase construction with a handle detail that would provide me with a challenge while satisfying my passion for curvy, organic forms. I made the original version in maple with a bloodwood veneer. The contrast in timber and the handle detail made for a striking piece and I was commissioned to make another in cherry with birdseye maple veneer.

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From scrap metal to cooking spit

It’s not my original idea. I used to live in Tutukaka and we’d go on 4WD rallies and claybird shoots in the backblocks where there was no power. It was a lot of fun. One time a guy turned up with a battery-driven spit and the idea stayed in my mind. You could take it where there was no power – I always said I would design something one day that worked with no power.

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Carve a Tudor rose

An aspiring woodcarver who builds on a solid foundation of knowledge and technique will soon be creating impressive carvings. To demonstrate basic knowledge and techniques, we are going to follow the carving of a Tudor rose.

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Colour anodise that aluminium alloy

Aluminium alloys have one critical failing, for all their good qualities of lightness, conductivity and strength. They corrode. One way to guard against corrosion is to create a hard oxide film on an aluminium alloy by anodising

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