Projects

Getting a handle on veneer

This piece was originally designed as a bit of fun: a simple carcase construction with a handle detail that would provide me with a challenge while satisfying my passion for curvy, organic forms. I made the original version in maple with a bloodwood veneer. The contrast in timber and the handle detail made for a striking piece and I was commissioned to make another in cherry with birdseye maple veneer.

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From scrap metal to cooking spit

It’s not my original idea. I used to live in Tutukaka and we’d go on 4WD rallies and claybird shoots in the backblocks where there was no power. It was a lot of fun. One time a guy turned up with a battery-driven spit and the idea stayed in my mind. You could take it where there was no power – I always said I would design something one day that worked with no power.

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Carve a Tudor rose

An aspiring woodcarver who builds on a solid foundation of knowledge and technique will soon be creating impressive carvings. To demonstrate basic knowledge and techniques, we are going to follow the carving of a Tudor rose.

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Colour anodise that aluminium alloy

Aluminium alloys have one critical failing, for all their good qualities of lightness, conductivity and strength. They corrode. One way to guard against corrosion is to create a hard oxide film on an aluminium alloy by anodising

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Trade profile – Kiwispan

Shannon Jordan and Louise Simmons sold up in suburbia and bought a block of land in Ruakaka, Northland, three years ago. They planned to live in a caravan while planning and saving for their house. From this magazine’s point of view, they had their priorities right and decided to build a shed first.

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Lathe stop prevents scrap

I think most turners get frustrated with constantly having to stop the lathe and measure and re-measure the length along the bed as the work gets reduced.

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The Shed, September/October 2019 Issue 86, on sale now

In the October/ November Issue 86 of The Shed, we first head to Whanganui to meet blacksmith Josh Timmins.
Josh has his own way of making knives and axes and shows us how to make a Viking Knife starting with a piece of new steel right through to the finished product.
Then we head to…

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Build your own LPG-powered forge video

This brick forge is constructed from lightweight insulating firebrick. Known as a K26 brick it is available from Certec in Auckland.
These insulating fire bricks are rated to 1426°C and measure 230x115x75mm. They are commonly used to line foundry furnaces, forges, and kilns. These soft bricks can easily be cut to size with an ordinary wood saw, drilled to create burner openings, or routed to create channels.
Watch this video to see how we built this gas forge and an oil-powered version as well.
As featured in The Shed Issue 85

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A silver butterfly takes wing

If this design was being made in an art school, it would be stuck to a sheet of silver and the basic shapes cut from there. If a design was made this way in, say, 18 carat gold and the wing outlines (as here) made from 2.5mm thick metal, the outlay and waste material would be considerable from a 2.5mm-thick sheet of 18 carat gold plate. But we will make it like a professional craftsman who has to live in the real world where costs matter.

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Making a word clock

The Word Clock is a project created by Doug Jackson using Open Source (www.dougswordclock.com) and has been evolving into the product you see here.
It is based on an Atmel 168 processor chip as used in Arduino, is programmed using Arduino and fitted into a custom-made printed circuit board (PCB).

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A bowl with a decent bark

The best timber for this kind of bowl is any fruit tree, the flowering cherry tree, olive tree or any tree with not too thick bark. Pohutukawa is a good wood, but the bark is fragile.
The secret to capturing this natural-edged look is to turn the bowl from a piece of timber that has not yet totally dried out.

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Water power on the up

The first water ram was patented in 1772 by Englishman John Whitehurst. Designs have evolved since then and continue to do so particularly in Holland where, in the 1990s, one university was building 20 water rams a year for third-world projects.

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AC/DC: converting simply

There are times when you need DC (Direct Current) voltage for some project or other; it is mostly small applications—has to change the 230v AC mains into something else first, normally a low-voltage DC.

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